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Industrial Reverse Osmosis​ Systems

  • 4″ Membrane Series 10,000–26,000 gallons per day (GPD)
  • 8″ Membrane Series 28,800–460,000 GPD
  • Programmable Logic Controller (PLC) completely automates system operation at maximum efficiency by utilizing multiple flow meters, pressure gauges, and water quality meters
  • Membrane Clean-In-Place System (CIP) simplifies and automates the membrane cleaning process and allows for automatic permeate flush, significantly increasing the lifespan of the membranes
  • Fiberglass membrane housing, stainless steel VFD pump, and extra low-energy reverse osmosis (RO) membranes with up to 99% parts per million (ppm) reduction
  • Heavy duty powder-coated steel frame comes pre-plumbed and leak-tested
  • Built in USA

Industrial Reverse Osmosis Systems

  • 4″ Membrane Series 10,000–26,000 gallons per day (GPD)
  • 8″ Membrane Series 28,800–460,000 GPD
  • Programmable Logic Controller (PLC) completely automates system operation at maximum efficiency by utilizing multiple flow meters, pressure gauges, and water quality meters
  • Membrane Clean-In-Place System (CIP) simplifies and automates the membrane cleaning process and allows for automatic permeate flush, significantly increasing the lifespan of the membranes
  • Fiberglass membrane housing, stainless steel VFD pump, and extra low-energy reverse osmosis (RO) membranes with up to 99% parts per million (ppm) reduction
  • Heavy duty powder-coated steel frame comes pre-plumbed and leak-tested
  • Built in USA
Description

For larger projects that require a higher volume of filtered water or more control over operations, our Industrial RO Systems are built to deliver, with the highest performance and quality standards in the industry. 

The HyperLogic PLC completely automates system operation by utilizing multiple flow meters, pressure gauges, and water quality meters, constantly adjusting the system to run as efficiently as possible. 

The CIP simplifies and automates membrane cleaning, significantly increasing the lifespan of the membranes, saving both money and time.

Industrial Reverse Osmosis Systems 4″ Membranes

Industrial Reverse Osmosis System Spec Table – 4

Heavy Industrial Reverse Osmosis Systems 8″ Membranes

Heavy Industrial Reverse Osmosis System Spec Table – 8

Operating Parameters and Limits

RO Operating Parameter Limit
Feed Total Dissolved Solids (TDS) <2,000 ppm
Feed Water Turbidity Less than 1 NTU
Feed Water Silt Density Index (SDI) 3 maximum
Minimum Dynamic Feed Pressure >45 psi
Maximum Static Feed Pressure <80 psi
Maximum Feed Iron 0.05 ppm
Feed Water Silt Density Index 3 maximum
Feed Water Chlorine Level 0 ppm
Feed Water Hardness 0 ppm
Feed Water Temperature Range 40-100°F
Capacity Basis 24 hours/day
  • Industrial Systems rated at 77°F (25°C) using 2,000 ppm feed water and approximately 225 psi (16 kg/cm²) pressure. System capacity changes significantly with water temperature and feed TDS. For higher TDS, a water analysis must be supplied and could result in modifications to the system.
    • NOTE: Additional pre-treatment may be necessary based on feed water chemistry.
  • For higher TDS, problematic contaminants, or by request, we can project the permeate and concentrate water quality, flow rates, and pressures using our fully integrated modeling software to improve system design for maximum efficiency.

Industrial Reverse Osmosis Systems 4″ Membrane Series (Includes CIP)

Heavy Industrial Reverse Osmosis System Dimensions Table—4 in Membrane Series

Heavy Industrial Reverse Osmosis Systems 8″ Membrane Series (Includes CIP)

Heavy Industrial Reverse Osmosis System Dimensions Table—8 in Membrane Series












*The RO system requires 24″ minimum clearance on the left side and 48″–60″ minimum clearance on the right side for membrane replacement.
PLC
PLC with 10″ color touch screen that automates, controls, and monitors the functions of the RO System.

Benefits of Using the PLC

Programmable Logic Controller
10″ Siemens Color Touch Screen GUI
  • Completely automates RO operation. The PLC utilizes multiple flow meters, pressure gauges, temperature probes, and TDS meters, to constantly adjust the system to perform as efficiently as possible
  • Eliminates human error of manipulating valves and controls, giving facility staff confidence the system is always operating at maximum efficiency. Advanced security only allows authorized users to enter operating and programming modes
  • Automated Permeate Flush upon startup and shut down allows any scaling debris to be flushed out of the membranes and drastically extends membrane life
  • Integration of networking systems allows for easy communication with other control systems
  • Troubleshooting the RO systems is dramatically simplified and warns staff before problems occur
Standard PLC Features (Included)

Touch Screen Control

Touch Screen Control
Manual control features allow operators to open valves, start and stop pumps by pressing the icon on the Touch Screen Panel display.

Engineering and System Setup Interface

Engineering and System Setup Interface
Through the Touch Screen the alarm setpoints, efficiencies and proportional control settings are fully adjustable.

Data Logging Features

Data Logging Features
The system parameters are logged through the touch screen panel software and saved to an Excel file onto a secure digital card for analysis.
Upgradable PLC Features (Optional)

Advanced Data Monitoring

Advanced Data Monitoring
Allows for configurable trending, data analysis, and development of an Excel spreadsheet to retrieve and chart data, with the capability to publish real-time and historical information to the Internet. Information can quickly troubleshoot problems, study process inefficiencies, and eliminate the time-consuming process of locating the data.

Remote Monitoring and Control

Remote Monitoring and Control
This feature allows access to view and control system operation from any remote location with an internet connection. Includes laptop required to communicate with system and to access real time information.

Alarm Notification

Alarm Notification
Alarms are configured to contact employees via cell phone or text. Alarms can be vocalized over speakers, radios, and telephones. Users can listen to and acknowledge alarms, change set points, hear exact values of variables, and operate equipment via telephone from remote locations, saving valuable time and money.

HyperLogic Heavy Industrial PLC Sheet

On-Skid Membrane Clean In Place & Permeate Flush System (CIP)

Industrial CIP
Example of an On-Skid Membrane Clean-In-Place & Permeate Flush System
Membrane Clean-In-Place & Permeate Flush System
  • The Membrane Clean-In-Place system simplifies and automates the membrane cleaning process which drastically increases the lifespan of the membranes, improving the Return On Investment (ROI)
  • The CIP also doubles as a permeate flush system which immerses the membranes in RO water when the system is not running
  • The permeate flush is highly recommended where the feed water is likely to cause fouling problems
  • The CIP system includes PE tank, stainless steel flush pump, filter, valves, quick connect fittings and controls to automatically flush the membranes with RO permeate water at shut-down

HyperLogic Heavy Industrial CIP Sheet

Reverse Osmosis System Power Options

  • 208/220-240V, 3Ph
  • 460-480V, 3Ph, 60Hz

HyperLogic’s focus on sturdy, reliable filtration systems begins with the highest quality components available. Our customized systems are designed and built in the USA, and are rigorously tested to ensure minimal downtime

  • Stainless steel multistage high-pressure RO pump with automated control valve
  • Custom wiring for VFD drive pump, prefiltration, low/high pressure pump protection, tank level inputs, water quality monitors, CIP processes, and PLC
  • Stainless steel sediment prefilter and motorized automatic inlet feed valve
  • Conservatively engineered for reliable long term performance
  • 316SS high pressure piping and Sch. 80 PVC low pressure piping
  • Panel mounted stainless steel flow control valves
  • Panel mounted flowmeters: product & concentrate
  • Low inlet pressure switch
  • High pressure switch
  • 4) Panel mounted liquid filled pressure gauges: Filter in/out, pump, concentrate
  • TDS Meters for Feed and Permeate water
  • Custom engineered P&ID, electrical drawings, specification sheets, schematics and instruction manuals available upon initial deposit.
  • Over-the-phone /  video chat system startup included
  • On-site system commissioning and operation and maintenance training available for a service charge.
  • Quarterly, bi-annual or annual site visits to ensure systems are running to spec and continuous staff training for a service charge

We are devoted to providing the best customer service to support you in getting the highest performance from our products!

Feel free to call our Commercial Department Monday–Friday, 9am–5pm PST at 
(888) 426-5644 ext. 3.

Or email anytime.

Sales:
hyperlogicsales@hydrologicsystems.com

Technical Support:
hypertechsupport@hydrologicsystems.com

Industrial Reverse Osmosis Systems 4″ Membranes

Industrial Reverse Osmosis System Spec Table – 4

Heavy Industrial Reverse Osmosis Systems 8″ Membranes

Heavy Industrial Reverse Osmosis System Spec Table – 8

Operating Parameters and Limits

RO Operating Parameter Limit
Feed Total Dissolved Solids (TDS) <2,000 ppm
Feed Water Turbidity Less than 1 NTU
Feed Water Silt Density Index (SDI) 3 maximum
Minimum Dynamic Feed Pressure >45 psi
Maximum Static Feed Pressure <80 psi
Maximum Feed Iron 0.05 ppm
Feed Water Silt Density Index 3 maximum
Feed Water Chlorine Level 0 ppm
Feed Water Hardness 0 ppm
Feed Water Temperature Range 40-100°F
Capacity Basis 24 hours/day
  • Industrial Systems rated at 77°F (25°C) using 2,000 ppm feed water and approx. 225 psi (16 kg/cm²) pressure. System capacity changes significantly with water temperature and feed TDS. For higher TDS, a water analysis must be supplied and could result in modifications to the system.
    • NOTE: Additional Pre-treatment may be necessary based on feed water chemistry.
  • For higher TDS, problematic contaminants, or by request; we can project the permeate and concentrate water quality, flow rates, and pressures using our fully integrated modeling software to improve system design for maximum efficiency.s

Industrial Reverse Osmosis Systems 4″ Membrane Series (Includes CIP)

Heavy Industrial Reverse Osmosis System Dimensions Table—4 in Membrane Series

Heavy Industrial Reverse Osmosis Systems 8″ Membrane Series (Includes CIP)

Heavy Industrial Reverse Osmosis System Dimensions Table—8 in Membrane Series












*The RO system requires 24″ minimum clearance on the left side and 48″-60″ minimum clearance on the right side for membrane replacement.
PLC
PLC with 10″ color touch screen that automates, controls, and monitors the functions of the RO System.

Benefits of Using the PLC

Programmable Logic Controller
10″ Siemens Color Touch Screen GUI
  • Completely automates RO operation. The PLC utilizes multiple flow meters, pressure gauges, temperature probes, and TDS meters, to constantly adjust the system to perform as efficiently as possible
  • Eliminates human error of manipulating valves and controls, giving facility staff confidence the system is always operating at maximum efficiency. Advanced security only allows authorized users to enter operating and programming modes
  • Automated Permeate Flush upon startup and shut down allows any scaling debris to be flushed out of the membranes and drastically extends membrane life
  • Integration of networking systems allows for easy communication with other control systems
  • Troubleshooting the RO systems is dramatically simplified and warns staff before problems occur
Standard PLC Features (Included)

Touch Screen Control

Touch Screen Control
Manual control features allow operators to open valves, start and stop pumps by pressing the icon on the Touch Screen Panel display.

Engineering and System Setup Interface

Engineering and System Setup Interface
Through the Touch Screen the alarm setpoints, efficiencies and proportional control settings are fully adjustable.

Data Logging Features

Data Logging Features
The system parameters are logged through the touch screen panel software and saved to an Excel file onto a secure digital card for analysis.
Upgradable PLC Features (Optional)

Advanced Data Monitoring

Advanced Data Monitoring
Allows for configurable trending, data analysis, and development of an Excel spreadsheet to retrieve and chart data, with the capability to publish real-time and historical information to the Internet. Information can quickly troubleshoot problems, study process inefficiencies, and eliminate the time-consuming process of locating the data.

Remote Monitoring and Control

Remote Monitoring and Control
This feature allows access to view and control system operation from any remote location with an internet connection. Includes laptop required to communicate with system and to access real time information.

Alarm Notification

Alarm Notification
Alarms are configured to contact employees via cell phone or text. Alarms can be vocalized over speakers, radios, and telephones. Users can listen to and acknowledge alarms, change set points, hear exact values of variables, and operate equipment via telephone from remote locations, saving valuable time and money.

HyperLogic Heavy Industrial PLC Sheet

On-Skid Membrane Clean In Place & Permeate Flush System (CIP)

Industrial CIP
Example of an On-Skid Membrane Clean-In-Place & Permeate Flush System
Membrane Clean-In-Place & Permeate Flush System
  • The Membrane Clean-In-Place system simplifies and automates the membrane cleaning process which drastically increases the lifespan of the membranes, improving the Return On Investment (ROI)
  • The CIP also doubles as a permeate flush system which immerses the membranes in RO water when the system is not running
  • The permeate flush is highly recommended where the feed water is likely to cause fouling problems
  • The CIP system includes PE tank, stainless steel flush pump, filter, valves, quick connect fittings and controls to automatically flush the membranes with RO permeate water at shut-down

HyperLogic Heavy Industrial CIP Sheet

Reverse Osmosis System Power Options

  • 208/220-240V, 3Ph
  • 460-480V, 3Ph, 60Hz

HyperLogic’s focus on sturdy, reliable filtration systems begins with the highest quality components available. Our customized systems are designed and built in the USA, and are rigorously tested to ensure minimal downtime

  • Stainless steel multistage high-pressure RO pump with automated control valve
  • Custom wiring for VFD drive pump, prefiltration, low/high pressure pump protection, tank level inputs, water quality monitors, CIP processes, and PLC
  • Stainless steel sediment prefilter and motorized automatic inlet feed valve
  • Conservatively engineered for reliable long term performance
  • 316SS high pressure piping and Sch. 80 PVC low pressure piping
  • Panel mounted stainless steel flow control valves
  • Panel mounted flowmeters: product & concentrate
  • Low inlet pressure switch
  • High pressure switch
  • 4) Panel mounted liquid filled pressure gauges: Filter in/out, pump, concentrate
  • TDS Meters for Feed and Permeate water
  • Custom engineered P&ID, electrical drawings, specification sheets, schematics and instruction manuals available upon initial deposit.
  • Over-the-phone /  video chat system startup included
  • On-site system commissioning and operation and maintenance training available for a service charge.
  • Quarterly, bi-annual or annual site visits to ensure systems are running to spec and continuous staff training for a service charge

We are devoted to providing the best customer service to support you in getting the highest performance from our products!

Feel free to call our Commercial Department Monday–Friday, 9am–5pm PST at 
(888) 426-5644 ext. 3.

Or email anytime.

Sales:
hyperlogicsales@hydrologicsystems.com

Technical Support:
hypertechsupport@hydrologicsystems.com